Practical shutdown and turnaround management for engineers and. Turnaroundshutdown optimization plan for the 5 phases of. Turnaround ta has certain unique features in comparison to project management. The organization of plant turnaround maintenance in processbased industries. Analytical framework and generic processes zulkipli ghazali and mohammed halib management and humanities department universiti teknologi petronas. The successful implementation of turnaround maintenance among others depends on the. The roser suite is a standardized software solution, specifically created for the preparation and execution of plant shutdowns. The mission of femp is to reduce the cost and environmental impact of the federal government by advancing. Turnaround practitioners take management and decisionmaking control as the chief executive officer or chief restructuring officer. Shutdown management is project management of a special kind. Process improvement for power plant turnaround planning and. While the global economy is experiencing a massive disruption, and no sector appears to be spared from this downturn, the retail sectors.
Maintenance planning and scheduling is one of the most important elements in maintenance management and can play a key role in managing complex tam events. The framework of turnaround and its implementation is made clear through a detailed focus. I trust you will all leave here having learned something new and having met valuable contacts. The global conference on shutdown, turnaround, maintenance and inspection.
Asset capability, operating practices and the maintenance of asset condition all contribute to the ability to meet performance requirements. Six questions your mission statement should answer 50 bmdo update, national technology transfer center incentivebased management to get results incentivebased management. Major players within the oil and gas industry know the importance of significant levels of planning in executing oil and gas maintenance work like a oil refinery turnaround and plant turnaround. Handbook of maintenance management and engineering springer. The tma nextgen program was created to provide education, networking, and business development for tma members aged 40 and under. Maintenance and plant shutdown and turnaround management. Wood continues maintenance support of melbourne water infrastructure.
The organization of plant turnaround maintenance in. Turnaroundshutdown optimization plan for the 5 phases of a plant maintenance shutdown by david neikirk, senior project manager a turnaround ta by definition is a planned, periodic event where one or more processingproduction units are temporarily removed from service. Turnaroundshutdown optimization plan for the 5 phases of a plant maintenance shutdown by david neikirk, senior project manager a turnaround ta by definition is a planned, periodic event where one. Our experience with turnarounds allows us to create software that focuses on an integration of scoping, work preparation, scheduling, safeguarding, safety, work permits, shutdown and startup, execution and quality. Industrial plants have to undergo a scheduled process outage for the major maintenance work that is referred to as plant shutdown and the management of such. A framework for the successful implementation of turnaround. Plant turnaround maintenance is a fundamental asset management in capital intensive process. The leading organization for creating global connectivity between turnaround, restructuring, and corporate health professionals. The aim of this study is to identify and establish management skillsknowledge required for the successful management of turnaround maintenance tam projects. Shutdown and turnaround management explores various types of shutdowns, presents recommendations for better management, and offers feasible solutions to help reduce overheads.
Shutdowns and turnarounds in the oil and gas industry oil. Aturnaround is the financial recovery of a company that has been performing poorly for an extended time. In particular it will be discussed a risk based approach to define the equipment to be included in the turnaround. Process improvement for power plant turnaround planning. Cost estimating for turnarounds t urnarounds are major events for refineries and other petrochemical facilities. The cost analysis and evaluation has revealed that appl ying turnaround.
This document has the aim to describe the operational sequences for the plant maintenance. Indianoil is the only organization in india with an extensive experience of performing the. To effect a turnaround, a company must acknowledge and identify its problems, consider changes in management, and develop and. This paper aims at describing the methodologies and the techniques used to manage an oil refinery scheduled maintenance turnaround. It is only when it can forecast with some degree of certainty. Chapter 4 theoretical development on turnaround management. Organising the plan for turnarounds plant maintenance resource.
This course provides the tools and knowledge to optimize the performance of maintenance personnel who handle the programmed plant shutdowns. Sep 01, 2004 turnaround maintenance tam is an essential activity in process industry. This policy and procedure has been written to describe the housing facilities management maintenance and projects by clayton state universities facilities management. As part of its services to clients, indianoil also provides its services for refinery turnaround maintenance management. Backlog work originates from pmpdm inspections, in the form of corrective work orders, from projects and nonurgent requests from sources throughout the organization. Plant turnaround management programmed plant shutdown. The management includes the following 564,000 square foot area 1296 beds of housing facilities. Skills for the management of turnaround maintenance. Our experience with turnarounds allows us to create software that focuses on an. Axion logistics information on company and services.
Maintenance or plant shutdowns, turnarounds and outages are different. Many tma chapters hold specific nextgen events throughout the. While competent process and financial analysis are both important to success, strong people and change management skills become essential in a turnaround. Turnarounds are the major maintenance activity for most refining, petrochemical. Chapterv turnaround management a process and strategy focus the concept of turnaround and the significance of turnaround management in the contemporary corporate world are ventilated in this chapter. Developed according to these objectives, the plant. In particular it will be discussed a risk based approach to. Turnaroundshutdown optimization plan for the 5 phases of a. Binmak solutions we deliver on our promise investopedia aturnaround is the financial recovery of a company that has been performing poorly for an extended time.
This applies exactly to plant turnaround management. Non maintenance related downtime may be attributed to lack of demand, an interruption in raw material supply or production scheduling delays beyond the control of the maintenance function. Geoff will explore recommended practices for successfully delivering turnaround projects. The organization of plant turnaround maintenance in process. Practical shutdown and turnaround management for engineers. In these unusual times, we are pleased to share our retail edition of the journal of corporate renewal. Plant turnaround maintenance is a fundamental asset management in capital intensive processbased industries.
Strategic management and turnaround management strategic management perspective assumes that the decline is the outcome of faulty strategies or wrong implementation of an otherwise sound strategy. Policy and procedure for housing facilities management. When faced with a corporate turnaround situation, it often takes considerable management skill to reinvigorate a distressed business. Software for turnarounds and plant maintenance roser consys.
Introduction to sto300 primavera p6 for shutdowns, turnarounds, and outages. It is the activity that most determines the success. This was caused by planned shutdowns for maintenance taking place in june rather than august. Describe typical turnaround management techniques coordinate a simple turnaround project from planning to execution and hand over coordinate the personnel in a shutdown and turnaround project apply shutdown best practices and planning build an effective maintenance.
Free pdf book on the plant and equipment wellness way to world class reliablility. Shutdowns and turnarounds in the oil and gas industry. Hazards to health in the various phases of a turnaround are identified, the risks. Shutdown maintenance also known as turnaround maintenance tam. Corporate turnaround chartered institute of management. Turnaround maintenance management in a processing industry. Pdf managing people in plant turnaround maintenance. Plant shutdowns preparation management control turnaround management sede legale.
Organising the plan for turnarounds from petroleum technology quarterly, june 2001 by rod oliver, meridium, inc. Practical management for plant turnarounds chapter 1 plant turnaround owners of commercial facilities, manufacturing processes, and industrial plants. Turnaround maintenance tam is an essential activity in process industry. The book details a plan to lengthen the interval between turnarounds, and curtail costs in process production management by at least 30 percent. Asset utilization is also a function of operating rate, quality and yield losses, etc. Skills for the management of turnaround maintenance projects. Analytical framework and generic processes zulkipli ghazali and mohammed halib management and humanities department universiti teknologi petronas, bandar seri iskandar, 31750 tronoh, perak darul ridzuan, malaysia, email. I has been a real pleasure working on this project and we are confident in the years to come this event will grow to establish itself in the industry like many of our events. Turnaround management journal set strategy building mission statement for direction mission possible. To effect a turnaround, a company must acknowledge and identify its problems, consider changes in management. Turnaround, shutdown and outage management tsom print course page pdf email course page discipline. Wood provides performancedriven solutions throughout the asset life cycle, from concept to decommissioning across a broad. The plant turnaround maintenance is a maintenance activity in which the machinery and equipment of the plant are shut down for repairing the worn out parts or installing new machinery.
Planning and managing shutdowns, turnarounds and outages in the process plant environment is a complex and demanding function. Ci for turnaround management in an oil refinery 521 maintenance has been accepted as the most promising strategy for im proving maintenance performance to succeed in a highly demanding market. Describe typical turnaround management techniques coordinate a simple turnaround project from planning to execution and hand over coordinate the personnel in a shutdown and turnaround project apply shutdown best practices and planning build an effective maintenance project plan for shutdowns. Theoretical development on turnaround management 4. However, it can be cured by an appropriate turnaround. Maintenance done as explained in this book is not a cost. In general terms, shutdown maintenance management process can be considered as having eight phases, as shown in figure no1. The report focuses on health risk management, prevention of risk, health surveillance, the employment of contractors and skill requirements. It can able to achieve the schedules that are planed. Turnaround maintenance tam is a planned stoppage of production for conducting a comprehensive maintenance of. I has been a real pleasure working on this project and we are confident in the years to come this event will grow to establish itself in the. Contents list of contributors xxv part i maintenance organization. It is a major project that requires sound planning, execution and control.
Maintenance and plant shutdown and turnaround management performance monitoring useful maintenance shutdown and turnaround performance monitoring requires a spread of both trending and predictive measures and indicators covering all phases of the shutdown everyone wants their maintenance shutdown or plant turnaround. How to develop a shutdown turnaround strategy management of all stages of the shutdown process develop the management plan, work plans, resource plans and budget how to manage related issues such as risk and safety etc. Pdf turnaround maintenance management in a processing. Maintenance planning and scheduling is one of the most important elements in maintenance management and can play a key role in managing complex tam. Refinery turnaround maintenance management indianoil is equipped to provide worldclass technical support for refinery turnaround management system tams.
The book details a plan to lengthen the interval between turnarounds, and curtail costs in process production management. In this respect, the issues too often receive little companys management organization of plant turnaround maintenance is no attention at best. Turnaround management in a low price environment the reliability and operability of assets becomes more challenging and essential to the profitability of the large iocs. However, controlling turnaround costs and duration represent a definite challenge. A business turnaround event is triggered by deterioration in the performance profits, financial difficulties of a business, resulting in a business turnaround situation. Chapter 1 management of shutdown and turnaround 1 1. Turnaround consultants on the other hand advise management, perhaps the same management that failed before. Department of energys federal energy management program femp. Unlike other maintenance planning and scheduling trainers who teach you the mechanics of maintenance planning and scheduling, i also teach you how to make vast sums money from maintenance through its proper preparation, organisation and delivery. Findings the case study shows that, if project management practice and involvement of external experts and parties are allowed in the maintenance projects. Manufacturing and process plants, computer systems, airliners, and many other systems must be regularly closed down or taken out of service for planned maintenance. Axions role in a maintenanceturnaround materials management project varies by client, the scope of the.
How many times have we heard the comment that theymanagement have set. There are several complexities involved with turnaround management in terms of technology, business and maintenance. In the preparations for any turnaround, a work process must be a part of the companys overall business plan, says the author, so that it tak es into account the changing business environment as. In the preparations for any turnaround, a work process must be a part of the companys. Maintenance and plant shutdown and turnaround management performance monitoring useful maintenance shutdown and turnaround performance monitoring requires a spread of both trending and predictive measures and indicators covering all phases of the shutdown everyone wants their maintenance shutdown or plant turnaround to go well.